Programme 02 · Manufacturing
In development

Praxis

Processes made by physics, not by trial runs.

Recipes, toolpaths and process windows found by inverse physics, calibrated on each line and validated before it is set up.

01 · The shift
How a process gets made

Scrap is the teacher today. The world model replaces it.

Today · trial and error

Expert, CAE, many runs

A process that works after many trial runs. The knowledge retires with the engineer.

Praxis · inverse physics

Model, plant data, search

A validated process in fewer runs, with error bars. The knowledge compounds.

A press mid-cycle, with the tolerance window bracketed around a named centreline and the deformation field drawn over the part.
Fig. 1

A process window: a named centreline with its tolerance band, drawn over the deformation field.

02 · Where it starts
Physics dense, sensors on the line

Manufacturing first, because a better model pays off in weeks.

Casting and foundry
Proposal
Tool, die, runner and riser design for new parts, against casting defects of 15–24%.
Process robotics
Proven
Robot trajectories and work cells generated per design variant: ~90% less setup and reprogramming.
Aerospace finishing
Proposal
Finishing paths for new parts without weeks of setup, against 10–14% rework.
SMT and reflow
Discovery
Reflow profiles from physics rather than from defects.
03 · On the line
Inline, and every deployment after

Every line it learns makes the next one cheaper.

Calibrated on each line, the model predicts quality inline and corrects deviations live. What it learns is kept: physics shared across lines, each customer's recipes private.

Prototypes
Fewer of them
Recipes and windows found by inverse search, not by trial runs.
NPI
A shorter ramp
First-pass yield sooner, because the process starts validated.
Scrap
Less of it
Deviations caught and corrected inline, while the part is made.
Knowledge
It compounds
Residuals stay in the model instead of retiring with the engineer.
The loop
Every deployment
00
Deploy on the line
01
Calibrate residuals
02
Grow the library
03
Retrain the core
04
Next line, faster
04 · The cost
Of the status quo

What trial and error costs.

$1.4T is lost every year to unpredicted downtime (Siemens, 2024).

NPI ramp-up to first-pass yield
18–36months
Range · Sangster Engineering
Custom machine, concept to site acceptance
38–56weeks
Range · PFI
05 · Status
In development

In development. Built against live processes.

Praxis is being built with manufacturers, against their lines and their data.

Deployed

An automotive assembly station: 100,000+ cycles defect-free.

Proven

Footwear robotics: ~90% less setup and reprogramming per design variant.

In progress

Four proposals: aerospace finishing, foundry, electronics and process machines.

Next programme
Tether The shared core, pointed at the eye.
Tether programme